Bahnübergangssysteme für hohe Belastungen

Level crossing systems for heavy loads

Robust system solutions for heavy loads, long-distance traffic and industrial tracks

Where road and rail meet on heavily trafficked routes, maximum stability, safety, and durability are essential. That is exactly what KRAIBURG STRAIL delivers with strail, velo, and ponti – three fully coordinated systems. Designed for high axle loads, frequent train traffic, and complex track layouts, they handle freight operations, industrial tracks, and main roads with ease. All systems are made from robust solid rubber with a patented surface and can be installed, maintained, and adjusted quickly as needed. Depending on the system, they are compatible with any rail and sleeper type, can be flexibly adapted to the track layout, or permanently eliminate the flange groove.

Our products for heavy loads

  • strail - the premium level crossing systemstrail

    strail

    The premium level crossing system for the highest demands
  • velo The gap-free level crossing system for maximum safetyvelo

    velo

    The gap-free level crossing system for maximum safety
  • ponti adaptive outer panel for dynamic track alignmentsponti

    ponti

    Adaptive outer panel for dynamic track positions
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References

strailpedeGluecksburger Strasse level crossing

A safe level crossing for all road users

Following an urgent refurbishment in Ibbenbüren, the Glücksburger Straße level crossing now ensures maximum safety for everyone thanks to the new track alignment.
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velovelo Preston finished level crossing

72 meters of safety: velo ensures a smooth crossing for cyclists

The deteriorated level crossing on Strand Road in Preston posed a safety risk—especially for the many cyclists. Discover how Ribble Rail used the velo system to make the crossing both safe and accessible, and how the 72-meter-long crossing was completed in just five hours thanks to the system’s rapid installation.
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pontistrailponti Romania 2

Efficient modernization with ponti and strail for critical crossings

Two level crossings in direct succession on the busy national road in Tecuci, Romania, represented a critical traffic junction. Find out how we installed a durable and modern solution in collaboration with track renewal. Despite challenging local conditions, the installation was completed in just two days.
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The advantages of STRAIL level crossing systems for heavy loads

Advantages for infrastructure operators, industry and network planners with STRAIL level crossing systems

Advantages for infrastructure operators, industry and network planners

strail is the proven premium system for level crossings with high traffic loads. The modular system consists of solid rubber panels with a patented high-tech surface. Thanks to standardized inner and outer panels in various designs, it can be precisely adapted to any rail and sleeper type. The tensioning system allows quick and efficient installation, even during maintenance or refurbishment.

ponti is the perfect complement to level crossing systems in areas with frequent track maintenance. Its hybrid structure of rubber and aluminum allows the system to flexibly adapt to horizontal track position changes. Standard strail outer panels can be easily replaced with ponti713, offering seamless integration.

velo stands out in the high-load range. The system combines an inner panel with an elastic insert that fully closes the flange groove, creating a gap-free crossing that prevents narrow wheels—such as those of bicycles or strollers—from getting caught. It is suitable for train speeds of up to 110 km/h. The rubber elements can be easily replaced at the end of their service life without removing the inner panel. Already deployed in over 20 countries, velo meets the highest safety standards and is ideal for busy crossings with mixed traffic.

Advantages for safety, durability and cost-effectiveness with STRAIL level crossing systems.

Advantages for safety, durability, and cost-effectiveness

All three STRAIL systems are built from the same core material: fibre-reinforced recycled rubber with an integrated corundum surface. This makes them extremely slip-resistant, even in wet, snowy, or frosty conditions, while also providing exceptional resistance to weathering, aging, and heavy mechanical loads. Their long service life reduces maintenance, and the modular design allows for quick installation, easy inspection, and flexible expansion.

The choice is yours: with velo, there is no need to keep the flange groove clear in winter, pedestrians and cyclists can cross smoothly and safely, and the system is approved for long-distance and industrial track use. Our STRAIL level crossing systems meet the demands of modern high-performance rail infrastructure – delivering safety, durability, cost-effectiveness, and sustainability.

FAQ on level crossing systems for heavy loads

What standards must level crossings meet under high traffic volumes?


What distinguishes ponti from a classic outer panel?


Can systems designed for heavy loads provide a smooth, gap-free crossing?


How durable are STRAIL systems under heavy loads?